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Double Flange Limit Expansion Joint

Double Flange Limit Expansion Joint

Double-flange limit expansion joints are axial compensation and safety protection accessories for pipeline systems. They are connected by flanges at both ends and have built-in limit bolts to prevent excessive expansion and contraction, pull-out, or damage to equipment.

Double Flange Limit Expansion Joint
Double Flange Limit Expansion Joint
Double Flange Limit Expansion Joint
Double Flange Limit Expansion Joint
Double Flange Limit Expansion Joint

Structural Composition

1. Main body: flanges at both ends, connected to the pipeline.

2. Telescopic tube: Can slide inside the main body to achieve axial compensation.

3. Sealing ring: rubber or graphite packing, dynamic sealing for leak prevention.

4. Gland: Presses the sealing element tightly, with adjustable preload force.

5 Limit screw double nut: controls maximum expansion and contraction; if excessive, it will lock.

Core Features

Double-flange-limit-expansion-joint-10

Bidirectional flange: Easy to install, stable connection.

Telescopic Limit: Can compensate for displacement and prevent overreach accidents.

Reliable sealing: dynamic sealing, suitable for hot and cold media.

Buffering and vibration reduction: absorbs vibration and water hammer impact, protecting the pipe network.

Diverse materials: carbon steel, stainless steel, ductile iron, suitable for different media and pressures.

Working Principle

1. Expansion compensation: During thermal expansion, contraction, or settlement, the expansion tube slides inside the body to absorb axial displacement (commonly 50–300mm).

2. Dynamic sealing: The sealing ring slides with the telescopic tube, always adhering to the tube wall; the higher the pressure, the tighter the seal.

3. Limit protection: bolts loosen during normal expansion and retraction; When the preset limit is reached, the double nuts seize the flange, preventing further displacement and protecting pumps, valves, and other equipment.

 

Application Scenarios

1. Municipal water supply and drainage: long-distance straight pipe sections to compensate for thermal expansion and contraction.

2. Heating/Heating: Compensation for axial displacement of hot water pipelines.

3 Pump room/pump station: pump inlet and outlet, vibration damping, convenient maintenance.

4. Buildings and settlement joints: absorb uneven settlement displacement of the foundation.

5. Chemical/Industrial Pipelines: Conveying hot and cold media, buffering vibrations and pressure fluctuations.

 

Key Installation Points

1. Both end flanges are coaxial with the pipeline to avoid uneven loading.

2. Evenly tighten the gland bolts diagonally, ensuring moderate sealing and flexible expansion and contraction.

3. Preset the limit nut to the design expansion limit, leaving a gap during normal operation.

4. Fixed brackets cannot be replaced; thrust supports must be separately installed at the pump outlet.

 

Technical Specifications

Double-flange-limit-expansion-joint-11

 

serial number name quantity Material
1 Ontology 1 QT400-15、Q235A、ZG230-450、20
2 sealing ring 1 NBR
3 Gland 1 QT400-15、Q235A、ZG230-450、20
4 Limiting short pipe 1 Q235A、20、16Mn
5 long stud n Q235A、35、1Cr18Ni9Ti
6 nut 4n Q235A、20、1Cr18Ni9Ti
7 studs n Q235A、35、1Cr18Ni9Ti

 

Nominal diameter DN Pipe outer diameter Dw Overall dimensions Amount of expansion
△L
Flange connection size
0.6MPa 1.0MPa
L L1 D D1 n-do D D1 n-do
65 76 340 105 50 160 130 4-Φ14 185 145 4-Φ18
80 89 190 150 4-Φ18 200 160 8-Φ18
100 108 210 170 220 180
114
125 133 340 105 50 240 200 8-Φ18 250 210 8-Φ18
140
150 159 265 225 8-Φ18 285 240 8-Φ22
168
200 219 320 280 340 295
250 273 375 335 12-Φ18 395 350 12-Φ22
300 325 350 130 65 440 395 12-Φ22 445 400
350 377 490 445 505 460 16-Φ22
400 426 540 495 16-Φ22 565 515 16-Φ26
450 480 595 550 615 565 20-Φ26
500 530 645 600 20-Φ22 670 620
600 630 755 705 20-Φ26 780 725 20-Φ30
700 720 860 810 24-Φ26 895 840 24-Φ30
800 820 590 220 130 975 920 24-Φ30 1015 950 24-Φ33
900 920 1075 1020 1115 1050 28-Φ33
1000 1020 1175 1120 28-Φ30 1230 1160 28-Φ36
1200 1220 1405 1340 32-Φ33 1455 1380 32-Φ40
1400 1420 1630 1560 36-Φ36 1675 1590 36-Φ42
1500 1520 1730 1660        
1600 1620 1830 1760 40-Φ36 1915 1820 40-Φ48
1800 1820 2045 1970 44-Φ40 2115 2020 44-Φ48
2000 2020 2265 2180 48-Φ42 2325 2230 48-Φ48
2200 2220 2475 2390 52-Φ42 2550 2440 52-Φ56
2400 2420 2685 2600 56-Φ42 2760 2650 56-Φ56
2600 2620 600 240 140 2905 2810 60-Φ48 2960 2850 60-Φ56
2800 2820 3115 3020 64-Φ48 3180 3070 64-Φ56
3000 3020 3315 3220 68-Φ48 3405 3290 68-Φ60
Note: This dimension conforms to GB/T12465-2002 standard.
Instructions: This product is suitable for connections to flanges on both ends. During installation, adjust the length of the connections at both ends, tighten the gland bolts diagonally and evenly, and then adjust the limit nuts. This allows the pipeline to expand and contract freely, locking the amount of expansion and contraction to ensure safe pipeline operation. Production range: DN32-4000.

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